Automation for Aerospace and Defense Quality

Workflow and AI automation for AS9100 manufacturers and suppliers: first article inspection, configuration and change control, supplier certifications, with controlled data kept where it belongs.

The Problem

Paperwork Scales Faster Than Production

Every new part, revision and supplier adds forms, certifications and records that someone assembles by hand.

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First Article Inspection Packages

AS9102 forms built by hand from drawings, inspection results and material certs, again for every partial FAI after a change.

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Configuration and Change Control

A drawing revision has to reach routers, inspection plans, suppliers and FAI records. Missing one becomes a finding.

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Controlled Data Limits

ITAR, EAR and CUI data can't go to just any AI service, so many teams avoid automation altogether.

Where It Helps

Where Automation Fits in an AS9100 Shop

Your quality people sign off. Automation assembles, checks and flags.

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AS9102 FAI Packages

Forms 1, 2 and 3 assembled from data you already hold, with gaps flagged before the inspector signs.

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Change Impact Drafts

When a drawing changes, a draft list of affected routers, plans, suppliers and FAIs for the change owner to confirm.

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Supplier Certs and NADCAP

Material and special-process certificates read, checked against requirements and flagged when an approval or accreditation is missing.

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Nonconformance and Corrective Action

Intake, triage and linking of nonconformances, escapes and customer complaints. The owner decides.

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Counterfeit and FOD Records

Traceability, inspection and FOD records gathered so evidence is ready for audits and customers.

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Audit Readiness

Registrar and customer audit evidence pulled from your systems instead of assembled by hand.

How We Build It

Inside Your Data Boundary

Your export compliance and security teams set the boundary. We build inside it.

01

Classify the Data

Which records are ITAR, EAR, CUI or customer proprietary, and which environments are approved for each.

02

Design With Controls

Access control, audit trails, approved hosting, and human review of every acceptance and disposition decision.

03

Verification Evidence

Testing and records proportionate to risk, ready for your quality team and registrar.

04

Change Control

Workflows, prompts and models change only through your configuration and change control.

Common Questions

Questions We Get Asked

Can AI help with AS9102 first article inspection?

Yes, by assembling. It can pull characteristics from drawings, inspection results and material certifications into the AS9102 forms and flag what is missing. The FAI sign-off stays with your people.

Can we use AI with ITAR or CUI data?

Only in environments approved for that data. We design so controlled data stays inside those boundaries, with your export compliance and security teams setting the rules.

Does CMMC affect our automation?

If your automation stores, processes or transmits CUI, those systems fall inside your CMMC assessment scope, so where they run and who can access them matters.

What is IA9100?

The planned successor to AS9100, from the International Aerospace Quality Group. It is expected to publish in late 2026 or early 2027, followed by a transition period.

Start With One Process

The first conversation is free, takes about an hour and covers one process end to end. You keep the map whether or not you hire us.

Contact Us